Have you been looking to add a touch of texture to your filaments?
"Texturising" is an amazing process that can change the texture of fabrics. It's done by modifying synthetic fibres to have a more natural-looking appearance and reduce the "synthetic" feel to the finished product.
Texturising machines provide the perfect solution and a complete finishing touch to your filaments, imparting a fibre-like look to your products. With advanced technology and performance, you can create textured yarns that are perfect for your next project/business. Texturising machines are versatile pieces of equipment that can be used for various applications. By understanding the different types of texturising machines and their capabilities, businesses can select the best machine for their needs. So if you're in the market for a texturising machine, you've come to the right place.
This blog post will explore the different types of texturising machines and their features to help you choose the right machine for your company/business.
With the perfect texturising machine, you can create textures that captivate your clients. A variety of texturising machines are available in the market, each one with its own set of features. When choosing the right texturising machine for your business, it is essential to consider the needs of your clients and the types of textures you want to create.
Texturising machines come in a variety of sizes, types and price ranges. We know that finding the right texturising machine can be a daunting task. So, how do you choose the right one for your company/business to invest in?
Here is a guide that will help you choose the perfect texturising machine for your company. Before that, it will help to understand the various techniques of texturising and the effects they create. It will aid you in creating textures that match your client's specifications and requirements.
You can use any of the several texturising methods if you wish to add complexity and depth to your fabrics. These include:
· False twist texturing - The process of false twisting is one that inserts twist into a heated multi-filament yarn running at high speeds. The cooled state after being untwisted creates the desired geometry, making this technique ideal for adding interesting textures to your work.
· Knit de knit (kDk) texturing - Knit de knit (kDk) is a unique technique of creating textured yarn. Where other techniques use different machines, kDk relies on ring knitting and heat settings to give the fabric an exquisite look. It is knitted into tubes on knitting machines and then steam-treated to create a yarn with the typical loops. The yarn is later unknotted to form its fabric, which is known for being both durable and soft.
· Edge crimping process - Edge crimping is a process of heating thermoplastic yarn and subjecting it to uneven stress, which can be accomplished by drawing the heated material over sharp edges under tension so that there are acute angles between each fibre's directions.
· Stuffer box texturing process - When you need a specific shape for your project, stuffer box crimping may be the technique to choose. The process begins with loading the yarn into a heated chamber. Special equipment is used to press it in a zigzag form and make sure that every inch has been brought under pressure, so nothing goes unused.
· Air-jet texturising process - The air-jet texturising process is a purely mechanical method that uses cold air streams to produce bulked yarns with cotton touch and warmth. The process creates bulked strands that closely resemble spun yarn, except for their softness and warmth due to the addition of synthetic material during production. The feed fibres need not be restricted to the synthetic filament but can also comprise natural ones like wool or silk.
With so many kinds of texturising machines available in the market, each promising different finishes, it can be hard to know which one works best for you. We have put together a guide on the different types of texturising machines available so that you can make an informed decision about which ones are right for you.
The DTY machine is a workhorse for those who need to create false twists. The process is complicated, with many different functions that must be covered in order to obtain an excellent finish. The core of a DTY machine lies in its false twist, which makes the partially oriented yarn (POY) into an excellent strand. To get enhanced performance, you need functions that detect online tension, control speed and temperature to prevent any unnecessary damage to the yarn.
After producing the partially oriented yarn (POY), the fibre goes through the texturing process to give many types of effects on the end product. For example, crimp and bulkiness can be done in plants with a simple tweak in the machinery from warping machines down into draw tensioning units where they will produce different textured finishes depending on how much pressure you want to apply at a given time during production. This is one with no compromise on quality at any phase.
The new SSM GIUDICI TG2-AT air texturising machine efficiently produces high-quality yarns of different fibres, like polyester or nylon. It features an individual frontal doffing system that allows double-sided usage while maintaining quality when processing both ends of a tube at once - perfect if you are looking to save time. The design provides high-end products like POY or FDY polyester/polyamide blends and medium count ranges, depending on what your company needs (from fine to coarse). Designed to be cost-efficient with high-quality products, it is perfect for a company to invest in.
Coming in at just under $1,000, the manual SSM GIUDICI TG1-AT air texturing machine is designed to produce high-quality yarns made from polyester and other similar materials. Depending on your needs, it can be used for both fine and coarse counts. This affordable piece of equipment could help you save considerable money when processing larger orders.
With the passage of time and improvement in technology, air textured material has become more popular and improvised.
The SSM DP5-FT is another flexible, high-efficiency production machine that can produce fine or coarse count fabric. It offers individual drives for each position, and its modular design allows upgrades as market demands change. The multi-density fibre tools (MDFT) combine the best features from both single fibre machines with greater counting accuracy. However, it offers less flexibility than larger systems while delivering lower costs per unit due to decreased equipment size requirements. The machine is electronically adjustable and programmable on a cylindrical tube.
The new SSM GIUDICI TG2-FT false twist texturising machine is the next step in their well-received line of products. This particular model comes with an individual frontal doffing system that allows you to have double-sided use without needing two machines or any parts taking up space on your production floor; one complete package and empty tube are all that is needed while processing.
The manual SSM GIUDICI TG1-FT false twist texturising machine is the perfect solution for those who need to create various types of fabric, including high-quality polyamide (down to 7 dtex) fine-count polyester. This proven design combines both space-saving capabilities and an efficient production process with low cost.
The multifunctional SSM GIUDICI TG30 ETC is a fascinating machine that offers the combination of false twist texturing and airbrushing in one process step. The standard execution includes a fancy device with an elastane feeding system, auto-doffing gear for different kinds of raw materials at once - PA 6 (aluminium alloys), 66 & PES PP T v POY condition. It can handle LOY or FDY, depending on what kind you need. This model also works well when using different draw ratios and DYS disk speeds versus yarn speed.
With constantly evolving technology producing increasingly better yarns, texturising machines offer many different options. You can improvise and expand your product portfolio depending on which machine you choose to invest in.