How To Use The Latest Sewing Technology In Your Garment Factory
Industry 4.0

How To Use The Latest Sewing Technology In Your Garment Factory

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Automation and innovation are everywhere. With the arrival of Industry 4.0, almost every industry is moving toward automation based on innovations and so is the clothing industry. The apparel industry is experiencing many innovations, specifically in clothing technology used for sewing clothes. 

It is not only the impact of Industry 4.0 that has forced the clothing industry to progress rapidly and work with innovation and automation, but the trends in recent times are a big reason for this rapid growth. 

The youth is looking for quirky and witty designs that will make them look unique and will suit them too. to make those heavy and tough designs, the sewing technology had to be upgraded. 

Automation and innovation do not only help the apparel industry in designing new clothes in very less time but have also increased the competition among various companies. Modifications are being made in the sewing machines regularly to stay ahead in the market and achieve a faster delivery system. 

Top 10 latest sewing technology

Here are 10 latest sewing technology trends that one should implement in their garment factories to achieve faster production and quality products as well. 

1. Vision Sewing

For all the decorative designs on the clothes, the latest trend that companies are following is the trend of vision sewing. In the past, it was the skill of the operator who manipulated the designs with curves and patches as per the wants of the customer, but with new trends coming in quite fast, the sewing of these decorative designs has been integrated with technology. 

In the vision sewing machine, a camera is integrated that helps in clicking images of the desired designs and also helps in processing those images in a matter of a few seconds. The automatically clicked photos are then forwarded to the mechanically active and electrically programmable sewing machines installed in the garment factories. 

This method of sewing clothes is very fast and efficient, as all this process of quick and accurate designing requires no high skill sets, no operator cost, and much less time than the ancient techniques to sew clothes. 

The key benefit of the vision sewing system is continuous sewing speed even for multiple patch sewing, which ensures faster production. The automatic sewing of difficult patterns also makes it a must in your garment factory.  Other advantages of vision sewing include improved handling of the garment or fabric and no operator sewing skills.

2. Non-Pedal Sewing Machine

The foot pedal sewing machine is one of the most ancient techniques for sewing clothes, but it takes a lot of time and effort. To counter this sewing machine, many garment industries have incorporated new techniques of clothing technology into these sewing machines and invented the non-pedal sewing machine. 

The non-pedal sewing machine works on automation by sensing the general movement of the hands of the operator. The machine thus generates power and reacts accordingly.  These machines are not only handy and portable but are also very easy to use. You need not have very highly-skilled operators for using these machines, as all they work on is actions of hands. 

Sewing Technology Clothing Technology

3. Real-Time Monitoring for Sewing Machine

The garment industry is marching towards Industry 4.0 and so is its level of innovation and invention. Moving towards the latest sewing technology trends in the garment industry, we have real-time monitoring set up with a sewing machine. With this machine installed in your garment factory, you need to worry about the rate of production of the garments. 

These days, as fashion is changing very quickly, the garment factories need to supply new-design clothes to a greater geographic area in a very less time, and thus, it is difficult for any individual to monitor all the setup and how these machines will work. Here, real-time monitoring technology comes into play. This clothing technology connects all the sewing machines of a factory through a network that can be viewed over a smartphone, tablet, or laptop from anywhere in the world. With this, you can be sure of the rate of production and also the production quality at your garment factory.

4. Modular Sewing Machines

Sewing machines these days are not restricted to a place. Multiple sewing machines are coming in portable varieties and serve greater purposes. As we all know that the clothing industry is experiencing regular modifications in terms of technology, all those continuous innovations in the industry have brought the development of modular sewing machines to the next level. 

The best modification that has been implemented in these modular sewing machines is that the components of these machines can be exchanged and a new component can be fitted to adjust to future needs without changing the whole machine. 

With the existence of a facility like these modular sewing machines, the need of buying new machines wherever there is damage is eliminated; thus, we can easily increase the life of the existing sewing machine and reduce the stress of buying new machines at regular intervals. The repairing of these new sewing machines would also only require replacing the module with a new one, thus avoiding downtimes and possible bottlenecks in production.

Modular sewing machines are a must at a garment factory to cut costs and also obtain better efficiency and better production rate so that you can serve greater geographic areas in less time.

5. Digital Feed Sewing Machine

With the increase in labour costs all across the country, garment factory owners are looking for ways to minimise this cost without hindering their production rate. Industry 4.0 has come up with an innovative solution to this: Digital Feed Sewing Machine. This sewing machine does not need any number of operators to produce cloth, they work whenever someone sets them up. 

This new clothing technology incorporates digital feed in a sewing machine, which means separating the movement of the feed dog from the main shaft controlled by a servo motor. 

The inclusion of this separate servo motor allows the machine to design immensely precise stitching, pattern printing and increase the rate of production too. 

Sewing Technology Clothing Technology

6. Voice-Controlled Sewing Machine

As we mentioned, with the arrival of Industry 4.0, automation and innovation have taken a step ahead. The voice-controlled sewing machine is the best example of automation and innovation. It is controlled by voice and helps in stitching various types of designs just by giving vocal commands. 

In previous sewing machines, the operator had to inform the supervisor in case of any failures, and then, the supervisor forwarded the flaw to the factory owner and only after this long process, the machine was repaired or replaced. While using the voice-controlled sewing machine, the machine automatically notifies you about any leakage or any problem in the system, which can be cured quickly and will not require a long-affirmation system. 

7. USB Port Sewing Machine

In a garment factory, when a design is changed, there are a lot of aspects that remain the same such as the design length, the base pattern, etc. Thus, during the ancient days, one would have to go over the garment again at full to make a new design, but with USB ports coming in sewing machines, one does not need to change the design fully. 

USB ports have made it easier for factory owners to copy and paste all the elements that remain similar so as to reduce the work and increase the production rate. 

These days, USB ports are becoming very popular amongst garment industry machine operators, as these ports also act as handy mobile charging points for them, or these ports can even be used for some USB driven personal desk fans during summers. This way these ports not only increase the efficiency but also help the operators in one way or the other. 

These were some of the latest sewing technology trends that a garment industry owner must incorporate in their garment factory to increase production, leverage the quality of production and to also reach the greater geographic area in terms of brand reach. With the arrival of Industry 4.0, automation and innovation have played a huge role in the garment industry when it comes to automation and innovation. This not only helps the factory owners to leverage their quality, but these technologies also eliminate the owner’s need for highly-skilled operators who can sew perfect patterns and designs.

To know more about the latest trends in clothing technology, do visit our website, Fashinza.


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